Digital twin assisted intelligent cutting with machine tool monitoring
The main concern for manufacturers is to cut more quality workpieces. Recent computer technologies provide a communication between CNCs and PCs over Ethernet path. This facility puts more opportunities to manufacturers and allows them to acquire data from a CNC and Sensors, record acquired data and analyze it, and allows them to take necessary preventive actions for the next productions, if necessary. intelCut provides all these capabilities.
Configuration
Real-Time CNC Monitoring and Control
intelCut enables real-time monitoring and control of CNC machines through robust TCP/IP connections, acquiring extensive data such as servo positions, feed rate, spindle speed, and load for thorough analysis and optimization.
Digital Twin Technology
Utilizing digital twin technology, intelCut synchronizes virtual cutting simulations with real-time CNC data, enhancing predictive maintenance and process optimization.
Automated Spindle Load Detection and Advanced Analytical Functions
The software provides automatic detection of spindle load profiles and includes advanced functions for cycle time prediction, trajectory tests, backlash/friction/pitch error analysis, and other analytical capabilities, aiding in precise manufacturing planning and quality control.
High Compatibility and Customization
The software supports various CNC machines, including Heidenhain, Fanuc, and Siemens Sinumerik, and features an advanced plug-in architecture that allows for the easy integration of new CNC types and functions without modifying the core software.
User-Friendly Interface and Extensive Data Display
intelCut offers an intuitive interface with distinct sections for commands, CNC monitoring setup, sensor monitoring setup, and function setup. It displays acquired data in real-time with options for cumulative, instant, FFT, and flow data plotting, and supports comprehensive data recording for offline analysis.
Flexible Sensor Integration and Seamless File Management
intelCut supports various sensor brands and models with customizable channel settings, ensuring versatile data acquisition. It also facilitates easy uploading and downloading of G-code files to and from CNC machines, streamlining file management and operational workflows.
